Cost/Performance Comparisons of Water Conserving Power Plant Cooling Systems

This paper documents the results of a study of alternative cooling systems for electric power generating plants to understand the tradeoffs between wet, dry and hybrid cooling technologies. Results are presented through case studies of a 500 MW coal plant, a 600 MW nuclear plant and a 500 MW gas-fired combined-cycle plant, each at five different sites. Alternative cooling systems are configured and optimized for each site.

For optimized designs under nearly all conditions, wet cooling systems are not only the least expensive but result in the highest plant output and efficiency. For both all-dry and hybrid systems, the system using indirect dry cooling has higher capital and operating costs than one using the direct system. The use of either dry or hybrid cooling can result in a large reduction in the amount of water used by a plant.

The savings cost approximately $7 to $10 million per year for plants of the specified size, depending on the plant and site implying a breakeven water cost of $3 to $6 per thousand gallons.